Xu Qinghua
Nanjing Hydraulic Research Institute, Nanjing 210029, China
Abstract: This paper discusses the component of head loss coefficient for lock culvert manifold, and some simple calculating formulas are derived. Compared with the prototype measurements of several existing locks, the calculating results show rather good agreement.
Navigation locks have two main types of filling and emptying system, namely, the end filling and emptying system and the longitudinal culvert filling and emptying system. The main part of longitudinal culvert system is the lock culvert manifold with a series of discharge ports. To determine total head loss coefficient or lock discharge coefficient in hydraulic calculation, the head loss coefficient of culvert manifold must be defined. But few data have been published in literatures before. Usually designers used the data of similar projects or of special hydraulic experiments. So it is necessary to have a simple and practical calculating method to determine this head loss coefficient.

Fig. 1 Sketch of culvert manifold
The total head loss of flow in culvert manifold (Fig.1) consists of friction head loss, diversion head loss and head loss through ports.
The first two losses can be calculated
by the conventional method [1], assuming that the discharge of each port is
equal
.
The friction head loss
between port m and port i can be
expressed as:
(1)
where,
(2)
(3)
Set eqns. (2) and (3) into (1), and consider that the number of ports is rather large, we
Have
(4)
(5)
Hence,
(6)
where
is the friction head loss
coefficient of culvert manifold, L is the total length of manifold, c
is Chezy Coefficient, R is the
hydraulic radius of culvert, and g is
the acceleration of gravity.
The diversion head loss
between port m and port i
can be expressed as:
(7)
(8)
(9)
where
is the diversion head loss
coefficient of culvert manifold.
As to the head loss of flow through
port, it is briefly related to culvert-to-port velocity ratio
(Fig.2), and related to types of
port as well. For the rectangular culvert with top slit port and sharp inlet
edge, this head loss coefficient
can be expressed as follows [2]:

Fig. 2 Sketch of single port
(10)
(11)
where
is the head loss through port; u
and v are the average velocity in port
and culvert, respectively.
By the analysis of various experimental and theoretical data in other literatures, the following formula was suggested by author [3]:
(12)
Obviously, in formulas (11) and (12),
when
,
. This is the head loss coefficient of the last port of manifold (See Fig.1),
which has the same value of a nozzle. Therefore, in equation (12), the first
term is a constant that is related to port shape, while the second term reflects
the influence of approach velocity in culvert before that port.
There are two methods to calculate total head loss coefficient of culvert manifold
(1) Assume that each port of manifold has equal
area
and equal discharge q,
and as flow passes through each port of manifold, its head loss is all the same,
which means that the friction and diversion head losses between port m
and port i must be considered besides
the head loss through port itself for port i.
But for the first port m, only the
head loss through port needs to be taken into account. So from equation (12), we
obtain
(13)
where
is the total port area of manifold,
is the culvert area, and
is the culvert discharge.
From equation (10), we have
Therefore,
(14)
where
is the head loss coefficient of
port m related to
, and is also the total head loss coefficient of culvert manifold.
(2) The other calculating method is based on neglect of friction and diversion head losses in manifold. Equal port area for manifold is normally adopted, and this leads to unequal port discharges or velocities. Suppose that all ports have the same size, and a continuous discharge slot is used for calculation (Fig.3) instead of a series of ports,
where p and v are the pressure head and mean velocity of culvert at section S,
respectively;
and
are the pressure head and velocity of culvert at the initial
section separately;
and
are the pressure head and velocity of culvert at the end section
respectively;
b is the width of discharge slot;
is the culvert section area;
u is the velocity of port at section S.
As the friction and diversion head losses can be omitted, we have:

Fig. 3 Sketch of culvert manifold for calculating
(15)
(16)
As
(17)
where
is the port discharge coefficient
related to the culvert pressure head before the port, and if the inlet head loss
is neglected, we have
(18)
Thus,
(19)
From formulas (16) and (18), we get
(20)
where
(21)
Thus, we get
(22)
Consider boundary conditions
,
,
we
have
(23)
(24)
As
(25)
Form (17) and (18), we have
(26)
When
,
We get
where E is the energy head of flow at the initial section of culvert.
So
(27)
Setting equation (27) into equation (23), we have
(28)
As s=L,
(29)
From definition
we
get
(30)
As they are mentioned before,
is the port-to-culvert area ratio,
while
is a constant. However,
depends also on
in fact. According to the
experimental data of culvert manifold with top slit ports,
can be expressed as:
(31)
Thus
(32)
In formula (30), the coefficient
mainly depends on port shape.
Therefore, on base of a series of experimental and prototype data of locks, the
appropriate values of
for various port shapes can be
given as follows:
For the culvert manifold with side rectangular ports,
=0.63 (with sharp inlet edge),
=1.15 (with rounded inlet edge), and
=1.90 (with bell mouth). For the culvert manifold with top slit ports,
=0.80 (with sharp inlet edge and without energy dissipation cover plate),
=0.65 (with sharp inlet edge and energy dissipation cover plate),
=1.15 (with rounded inlet edge and without energy dissipation cover plate), and
=0.75 (with rounded inlet edge and energy dissipation cover plate).
It is interesting to compare the
calculating results from formula (14) and formula (32) based on different
assumption. Fig.4 shows that for the culvert with top slit ports of sharp inlet
edge, a rather good agreement is presented except that small difference exists
when
becomes larger.

Fig.
4 Relation between
and
The calculating formulas for head loss coefficient of culvert manifold given by this paper are quite simple. Only two major culvert manifolds are discussed, i.e. the rectangular culverts with side ports and with top slit ports.
As the main factors that influence the head loss coefficient of manifold are port-to-culvert area ratio and port type, the above-mentioned formulas can only give an approximate value.
For the port with sharp inlet edge,
the value of
is more or less precise; but for
the port with rounded edge, the given value of
is appropriate only for certain
rational range of
, i.e. 0.5~1.0 or so, because
(
=inlet radius, b =port width) may be
changed from 0.2 to 2.0. Otherwise, the calculating error might be larger.
Table 1 Comparison between calculated and measured values of head loss coefficient for culvert manifold
|
Name of Locks |
Type of Culvert Manifold |
Head
Loss Coefficient
|
|
|
Calculated |
Measured |
||
|
Gezhouba No.3 Lock |
Culvert manifold with top slit ports and rounded inlets |
2.56 |
2.33 |
|
Gezhouba No.2 Lock |
Culvert manifold with side ports and rounded inlets |
1.03 |
1.00 |
|
Qililong Lock |
Culvert manifold with top slit ports and sharp inlets |
1.83 |
1.91 |
|
Lower Granite Lock |
Culvert manifold with side ports and rounded inlets |
1.42 |
1.45 |
|
Gua Ping Lock |
Culvert manifold with side ports and rounded inlets |
1.26 |
1.53 |
As to the value of
, designers usually take 0.8~1.2. In this case, the error should not be
significant.
In Table 1, some comparisons are made between calculated and measured head loss coefficient of culvert manifold for several locks. In Tab.1, all lock culvert manifolds have top slit ports with energy dissipation cover plates. It shows enough precision of the result from the calculating formula of total head loss coefficient for lock culvert manifold (equation 30). So it can be used in practice.
References
[1] Качановский, Б.Д,, ГИДРАВНИКА СУДОХОДНЫХ ШЛЮЗОВ, 1951, Речиздат, 1951.
[2] Zhang RuiKai, Xu Qinghua, Computer model and test verification of unsteady flow for a lock manifold system, Journal of Nanjing Hydraulic Research Institute, 1987, (3) (in Chinese).
[3] Xu Qinghua, Lian Hengduo, Hydraulic research of lock culvert manifold[R], Nanjing Hydraulic Research Institute, 1965 (in Chinese).