HYDRAULIC TRANSIENTS AS A MONITORING DEVICE

 

LENNART JÖNSSON

 

Department of Water Resources Engineering

University of Lund, P.O.Box 118, S-221 00 Lund, Sweden

Tel: +46-46-2228993, Fax: +46-46-2224435, Email: Lennart.Jonsson@tvrl.lth.se

 

 

ABSTRACT

Hydraulic transients occur at rapid flow changes in pressurized water conveying pipelines. Normally such transients (waterhammer) are considered to be a problem as they might damage the pipeline due to strong pressure peaks, subatmospheric pressures or fatigue. However, normally occurring hydraulic transients have also a potential to be utilized in an advantegeous manner. The idea is that transients could be looked upon as a "probe" that propagates through a pipeline and at the same time being affected by certain conditions of the pipeline. Measurement and subsequent analysis of transients might thus provide information on some aspects of the hydraulic status of a pipeline. This paper discusses the analysis of measured transients in order to extract information on hydraulic conditions of pipelines. This is done by means of two specific measurements on pipelines concerning existence and location of a local gas pocket and a leak respectively.

 

Keywords: Pipeline, hydraulic transient, leak, air pocket, location, monitoring

 

INTRODUCTION

Hydraulic transients or waterhammer occur in pressurized conduits for water conveyance due to rapid flow change, for instance when stopping pumps or when operating valves. The flow change is accompanied by pressure changes which propagate as a pressure wave through the conduit. The conventional view of transients is that they constitute a problem for a conduit and its hydraulic components as the pressure waves are characterized by strong peaks or periods with very low pressure. Besides the transients are often oscillatory. These properties could cause the conduit to break or lead to other harmful consequences due to fatigue.

 

The more or less unavoidable transients in pipelines could, however, not only be regarded as a problem - they might also be used in a positive sense. The basic idea is that hydraulic transients actually are pressure waves propagating back and forth in the conduit and that they are at the same time affected by different characteristics of the conduit and of the flow. A measurement and a subsequent analysis of a normal hydraulic transient - for instance at a pump stop and a subsequent valve closure - can thus provide valuable information on the conduit, on the functioning of its hydraulic components, on the water flow. Hydraulic transients can thus be considered as a kind of a "probe" which is transported in the conduit. The purpose with this paper is to illustrate the possibility of using measured hydraulic transients in order to derive certain properties of a conduit. Due to the restrictions on paper length only two specific examples can be dealt with - detection of a gas pocket and detection of a leak. There are, however, other possibilities too, such as detection of a change of pipe material, detection of a change in pipe diameter, detection of a check valve closing too late.

 

AIR/GAS POCKET IN A SEWAGE WATER PIPELINE

Fig 1 shows the profile for a PVC sewage water pipeline, 4400 m long, inner diameter 203.4 mm and with a wall thickness of 10.8 mm. The pumping station is equipped with four pumps, Flygt 3152-HT, with two pumps in series in each of the two parallel branches of the station. On the basis of the curve for one pump the following data are obtained for two pumps in series for steady-state operation:

 

H0=43 m H2O, Q0=0.038 m3/s, NN=1450 rpm, I»0.2 kgm2

 

The geodetic height is 27.5 m. A swing check valve is located immediately downstream of each pair of pumps in series. It is important to notice that there are two local peaks of the pipe profile, one at L=2400 m and one at L=3000 m. Transient pressure measurements were performed just downstream the check valve - see Jönsson [1] for more details. Fig 2 shows an example of the measured transient when one pair of pumps is in operation and when these two pumps are stopped simultaneo­usly. At pump stop the pressure decreases to the atmospheric pressure approximately and after

Figure 1. Pipe profile for PVC sewage water conduit. Discharge end at +37 m. Pipeline length 4400 m

 

a short while the check valve closes when the flow tends to reverse and the typical pressure oscillation is obtained. According to basic hydraulic transient theory the pressure wave velocity a is given by:

 

 

where L = pipe length

 

Thus

 

This is, however, too high a value for a PVC conduit. If, on the other hand, a realistic value of a is chosen, say a»390 m/s, a corresponding length L of the pipeline can be calculated:

 

 

This value of L agrees well with the location of the local peak at +41 m. The most probable explanation to the shape of the hydraulic transient is that a complete reflexion of pressure waves occurs at the local peak due to a relatively large gas pocket which could occur naturally at a local peak - especially when sewage water is transported.

Figure 2. Measured transient immediately downstream the check valve for the PVC sewage water conduit. Simultaneous stop of two pumps in series

 

DETECTION OF A LEAK

A leak on a pipeline will affect the shape of a hydraulic transient in several ways. If an oscillatory pressure arises, for instance as the case in Fig 1 shows, a leak somewhere along the conduit will cause the pressure oscillations to be attenuated faster - the larger the leak the faster will the attenuation be. A fairly large leak will cause the oscillatory pressure to disappear more or less completely, see Jönsson [2]. A fast attenuation could thus be an indication of a leak.

 

Figure 3.: Top:Steel pipe set-up for the detection of a leak using transients. The pipe is discharging to the atmosphere via a ball valve. A leak was simulated at a point 43 m upstream of the valve

Bottom: Measured transient with a simulated leak. Notice pressure change at t=3.734 s due to the leak

 

Another effect of a leak is that pressure waves are partly reflected and will thus also affect the transient pressure in a measurement point compared to the no-leak case. A large number of measurements were performed on a steel conduit, 134 m long in total, consisting of two parts - 98 m section, diameter 50 mm and a 36 m section, diameter 40 mm. The small section was connected to a main conduit acting as a reservoir. The 50 mm section discharged to the atmosphere via a ball valve, Fig 3, top. Leaks were simulated at different points along the larger pipe section by means of small openings on the steel pipe. The leak flow was possible to measure by means of a small turbine flowmeter attached to each opening. The pressure transient was generated by rapid valve closure and the pressure transducer was located immediate­ly upstream of the valve. The study comprised investigations of the effect of the leak on the pressure transient for different leak flow/pipe flow ratios and for different locations of the leak. In this paper one case will be discussed concerning a simulated leak located 43 m upstream of the valve and with a valve closure causing the pipe flow to decrease from 0.83 l/s (mean velocity v=0.42 m/s) to 0 l/s almost instantane­ously and with a leak flow amounting to 0.09 l/s in steady state conditions, corre­sponding to 11% of the steady state pipe flow. The initial phase of the transient is shown in Fig 3, bottom. At t1=3.661 s the pressure starts rising very rapidly with the Joukowski pressure. At t2=3.734 s, however, the pressure starts to decrease due to the reflected wave from the leakage point which now has reached back to the measurement point at the valve. A calculation of the distance L1 to the leak gives:

 

which agrees well with the real value L1=43 m. There is thus a potential to indicate the existence of a leak as well as to locate it. The reflected wave from the main conduit reaches the measurement point at t4=3.889 s giving for the total length L of the conduit system L=142 m calculated in the same way as for the leak point described above. The value of the wave velocity a was determined from transient measurements on the pipeline without any leaks.

 

DISCUSSION AND CONCLUSION

The paper has shown two examples where measured hydraulic transients in pipelines are affected by factors related to the pipeline. This influence could be more or less distinct - from small changes requiring an experienced observer to discover up to drastic modifications of the transient. This fact has given rise to the idea that hydraulic transients could not only be considered as a problem for a pipeline. Transients might also have the potential to be utilized for obtaining information on the pipeline. The basic idea is that hydraulic transients are waves propagating in a pipeline, simulta­neously being affected by different changes in the conduit - change of pipe material, change of pipe diameter, branching pipes, leaks, air pockets etc. A hydraulic transient could thus be regarded as a "probe" propagating through a pipeline. Such transients occur naturally in pipe systems at rapid flow change. The "probe" is thus easy to "provide". Measurement, analysis and possibly a comparison with a calculated transient have then got the potential of providing valuable information on the pipeline. In order to arrive at a wellfounded interpretation of a measured transient at least two conditions should be met. Firstly it is of course of primary importance that there is a thorough understanding of hydraulic transients as a physical phenomenon. Secondly one should use existing knowledge about the pipeline - profile, material, branches etc - as a help at the analysis of the transient and in order to reduce the possibility for erroneous interpretation of the shape of the transient; the latter since different factors can have similar influence on the transient.

A visual inspection of a measured transient has the potential of revealing or at least indicating certain conditions in a pipeline. A further analysis could utilize a comparison between a measured transient with a computed one where the latter could be based on a normal functioning of the pipeline and normal assumptions about the operation of the components of the pipeline. If such a comparison reveals significant differences this fact could point at the requirement of more detailed investigations of the pipeline.

Another aspect of the possible use of transients concerns a more systematic monitoring of a pipeline - for instance a main for sewage transport. The idea would be that transients are measured for supposedly identical operational conditions at different times after commissioning. The measurements should be stored in a database and compared with recently obtained data. If the latest measurement would deviate significantly from earlier measurements this fact would indicate a hydraulic change in the pipeline requiring further investigations. Thus a deteriorating functioning of a pump would imply a decreased flow and consequently smaller pressure oscillations at pump stop and a change in the closure procedure of an automatically closing shut-off valve would affect the initial pressure rise.

 

ACKNOWLEDGEMENT

I would like to thank the VA-FORSK Foundation, Sweden for the support making it possible to carry out measurements related to leak detection. Mr Anders Svensson, RUST VA-TEKNIK, Lund, Sweden was also involved in these measure­ments. I would also like to thank the Carl Trygger Foundation making it possible to perform laboratory measurements.

 

REFERENCES

1. Jönsson, L., Pressure transients in a PVC sewage conduit - Klagerup. Influence of gas/air pocket, Report on transient flows carried out during an appointment as a researcher at the University of Lund, Department of Water Resources Engineering, 1991

2. Jönsson, L., Leak detection in pipelines using hydraulic transients - laboratory measurements. Department of Water Resources Engineering, Univ of Lund, Sweden, Report to the Carl Trygger Foundation, 1994